Putting your mast in and taking it out

Recently we have been asked by a number of people how to take a mast out and put it back in. I have set up a new page where we show you how to use ‘the sticks’ or bipod method as we do at Sandy. To see the article look under the ‘About J24’ link above.

Winch Fixes

Recently Brendan Lee discovered the joys of servicing winches, a good thing to do and I recommend it’s something all owners should do twice a year, doesn’t take a lot of time if you do it regulary. But woe betide anyone that forgets to do this at all. Winches are full of moving parts, hopefully some winch grease and some small but very important springs and palls (those are the things that make the clicking noise when you spin them)

If your winches aren’t making this important sound, or seem to have no noise at all, too much play in the drum or worse still don’t go round very well at all, then you have a problem you need to get on to – immediately.

If you don’t then you’ll have a problem like Brendan just found, some bits not going round at all, one bit stuck inside another so hard that force, freezing and heat wouldn’t budge it. Result – frustration and the need to go and buy a new one at $600+ each.

Lucky for Brendan, he has found another answer and he has had the winch fixed for just $35. Not saying that this is all you have to pay if you have a problem, but the answer for owners of Barlow Barient winches and others is a company in Sydney that we are very happy to promote, THE AUSTRALIAN YACHT WINCH CO, also known as HUTTON WINCHES I believe.  Chances are this company will be able to service/fix your winch for a fraction of the cost of buying new winches.

I have bought winch bearings from them previously and they have a very quick and reliable buy and mail out service.

Their full details are:

THE AUSTRALIAN YACHT WINCH (SALES) PTY. LTD.
4 Narang Place
St Marys N.S.W. 2760 Australia
Phone: +61 2 9623 2448
Fax: +61 2 9623 2265
Email: winches@attglobal.net
Website: www.huttonwinches.com

J24 Coaching at SYC

As part of a coaching weekend just before the Vic States, Michah Shuwalow, from the SYC boating academy ran a session with the J fleet.

As well as taking photos, Michah provided a GoPro camera that was attached to three different boats over the mornings races. It was fascinating to see the differences in the way we all sail the boats.

Here’s a video that Michah put together showing Pacemaker in the first race.

Help with Stubborn Screws

Screw Steps

Keel Bolt Maintenance Bulletin

Check your keel bolts

Peter Stevens is our National Measurer and our representative on the ITC (International Technical Committee), this is a maintenance bulletin from him for us all to take careful note of.

There aren’t many maintenance areas that are more important, or more often overlooked than keel bolts. This is true for every boat, but particularly so for J/22s, J/24s and J/80s, all of which routinely hoist the boats in and out of the water using the bolts.

Failure of any keel bolt is bad, but most bolts are part of a massively redundant system, where the failure of any one bolt is rarely immediately catastrophic.  For boats that are hoisted, the failure of a bolt holding the lifting gear can be catastrophic and has the potential to lead to the loss of the boat, or much, much worse.

While this article is being distributed to USWatercraft and J/Boats customers, it applies to virtually all production boats, regardless of builder or brand.  If they use Stainless Steel keelboats and most of them do, it applies. Feel free to pass it along to your friends and fellow boat owners.  It’s pretty important.

Since they live in the bilge, keel bolts can fall into the category of “out of sight, out of mind”. It is because they live in the bilge that they need routine care and attention.

J/22 keels are made using 316 Stainless Steel threaded rod, which is cast into the lead. The nuts, washers and lifting bar are made using 304 Stainless and are then electro polished. This has been the industry standard for many years, and has provided many years of service life.

Stainless Steel is corrosion resistant, not corrosion proof

The basic resistance of stainless steel occurs because of its ability to form a protective coating on the metal surface. This coating is a “passive” film, which resists further “oxidation” or rusting. The formation of this film is instantaneous in an oxidizing atmosphere such as air, water, or other fluids that contain oxygen. Once the layer has formed, we say that the metal has become “passivated” and the oxidation or “rusting” rate will slow down to less than 0.002″ per year (0,05 mm. per year).

Unlike aluminum or silver this passive film is invisible in stainless steel. It’s created when oxygen combines with the chrome in the stainless to form chrome oxide, which is more commonly called “ceramic”. This protective oxide or ceramic coating is common to most corrosion resistant materials. Unfortunately Halogen salts, especially chlorides easily penetrate this passive film and will allow corrosive attack to occur.

CONCENTRATED CELL OR CREVICE CORROSION

This corrosion is common between nut and bolt surfaces. Salt water applications are a severe problem because of the salt water’s low PH and its high chloride content. Here is the mechanism:

•     Chlorides pit the passivated stainless steel surface.

•     The low PH salt water attacks the active layer that is exposed.

•     The absence of oxygen inhibits the re-forming of the passive layer.

These three factors work together in a vicious cycle, repeatedly attacking the same small area.  If the metal is under tensile stress- like from an over torqued keel bolt nut, the pit formed can transform itself into a crack.  When a crack forms the process repeats and accelerates as the surface area of the ‘active’ layer is now much larger.

Prevention is the best cure

The best way to prevent corrosion is to keep salt away from your bolts.  The best way to do that is to keep your bilge clean and dry.  We’ve designed our interiors to be easily washed down. Take advantage of this.  At the end of the day, when you hose off your deck hardware, stick the hose down the companionway and blast out the bilge and bolts. Pump and sponge dry and leave the floorboard off when you leave.  Not only will this protect your keel bolts from corrosion, it will prevent mildew and keep your interior looking and smelling fresh.

Important note! Avoid using any cleaning products containing chlorine.  Chlorides are just what we are avoiding.  Read the label.  Clorox, Comet, and Fantastic are all products that while good for most stuff are bad for this application.  Check the label.

Annual Maintenance

Checking your keel bolts should be part of your annual maintenance plan.  Working one bolt at a time, remove the nut and washer and clean the threads with a small nylon or brass brush or scotch brite.  Do not use a steel wire brush, as this can lead to other corrosion issues not covered here!  Check for signs of rust.  If everything looks good, use a generous coating of anti-galling compound and re-torque the nut. Most J/22 keel bolts are 5/8

Keel Bolt Torque Table

Bolt Diameter Torque Nm Torque Ft/Lb
1/2″ 26.0 19.2
5/8″ 66.0 48.7
3/4″ 130.0 95.9
7/8″ 190.0 140.1

This Table is derived from information in Table A7 from ISO/DIS 12215-9.2. These values are for well greased threads. Friction in the screw and under the bolt head makes up approximately 90% of the tightening torque and approximately 10% contributes to prestressing of the bolt. The user is cautioned to use good judgment in applying these values.

Tip- If you can pull in your mainsheet, you probably don’t need a big breaker bar to torque your nuts.  Over-torqueing is extremely bad.  Particularly on the bolts holding your lifting rig, under-torqueing is equally bad.  If the nut is loose enough to allow movement in the bar, the bolt can be loaded unequally, leading to tension stress on one side of the bolt.

While you are there

Since you are spending some time with your bilge anyway, this is a good time to give the rest of your lifting gear a good look over.  Check your sling for any signs of wear; fraying, cuts, abrasions and the like.  Your sling should look essentially new.

If you use a shackle in your system, check it too.  If it is bent, rusted or shows signs of wear, just replace it.  A new sling costs around 50 bucks and a shackle around 9 bucks.  It is the cheapest peace of mind available.

If you think you find a problem

If you find or suspect you have problems beyond a good cleanup you should contact a marine surveyor who can inspect and report findings. Your surveyor will have the specialized knowledge and tools to give you an informed recommendation.

Additional Resources

Lots of info on Stainless http://www.azom.com/article.aspx?ArticleID=1177#_Background

Recommended Anti-Galling compound

Loctite(R) Marine Grade Anti-Seize  available @ Amazon and a gajillion other places

http://www.amazon.com/16-Oz-Marine-Grade-Anti-seize/dp/B0042T5MS0/ref=pd_sbs_indust_4

How do I fix it?

Hi everyone, we have a new page on the site “Mr Fix It”. It will be a page giving tips on how to repair and maintain a J24. If you wish me to discuss any topics please ask and I will post the answers for the benefit of the whole group.

Pete.

contact me on peter@austeknis.com or www.hiyachtracing.com

Tiny tip – organizing optional gear

A small trick we use on Pacemaker to make sure the optional weight is correct is to mark all our optional items with tape and write the weight on it.

For example, the outboard has it’s fully fueled weight written on it.

This helps us work out what is required on board for racing and roughly how much it weighs when we get to the next regatta.

J24 Battery

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 This is the photo of my battery installation in AUS174. It s a jumpstart battery pack bought on special for $39.00

We modified it for use on the boat by removing the jump start leads, installing a ON/OFF switch shown on the right.

The unit has a cigarette lighter socket on the right for your external power out connection.

The unit is mounted under the sink and tied to the forward bulkhead  using 3 stainless steel saddles . The main advantage over a stand alone battery is that the enclosure houses a battery metre, a low voltage indicator, and a 240VAC charging pack.

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